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100W Single Output Switching Power Supply
Features :
HLG-100
series
Universal AC input / Full range Built-in active PFC function High efficiency up to 93.5% Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potential meter IP67 / IP65 design for indoor or outdoor installations Three in one dimming function (1~10Vdc or PWM signal or resistor) Suitable for LED lighting and street lighting applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10)
F
110
M
M
SELV
IP65 IP67
HLG-100-20 A
Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistor.
SPECIFICATION
MODEL DC VOLTAGE RATED CURRENT RATED POWER HLG-100-20 20V 4.8A 96W CONSTANT CURRENT REGION Note.4 10 ~ 20V HLG-100-24 24V 12 ~ 24V 4A 96W 150mVp-p 22 ~ 27V HLG-100-30 30V 15 ~ 30V 3.2A 96W 200mVp-p 27 ~ 33V HLG-100-36 36V 18 ~ 36V 2.65A 95.4W 200mVp-p 33 ~ 40V HLG-100-42 42V 21 ~ 42V 2.28A 95.76W 200mVp-p 38 ~ 46V 1.4 ~ 2.28A 1.0% 0.5% 0.5% HLG-100-48 48V 24 ~ 48V 2A 96W 200mVp-p 43 ~ 53V 1.25 ~ 2A 1.0% 0.5% 0.5% 230VAC / 115VAC HLG-100-54 54V 27 ~ 54V 1.77A 95.58W 200mVp-p 49 ~ 58V 1.1 ~ 1.77A 1.0% 0.5% 0.5%
RIPPLE & NOISE (max.) Note.2 150mVp-p VOLTAGE ADJ. RANGE Note.6 17 ~ 22V OUTPUT CURRENT ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETUP, RISE TIME HOLD UP TIME (Typ.) VOLTAGE RANGE FREQUENCY RANGE POWER FACTOR INPUT EFFICIENCY (Typ.) AC CURRENT INRUSH CURRENT(Typ.) LEAKAGE CURRENT OVER CURRENT SHORT CIRCUIT PROTECTION OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION
Note.4
Can be adjusted by internal potential meter or through output cable 1.65 ~ 2.65A 3 ~ 4.8A 2.5 ~ 4A 2 ~ 3.2A 1.0% 0.5% 0.5% 16ms at full load 1.0% 0.5% 0.5% 230VAC /115VAC 127 ~ 370VDC 1.0% 0.5% 0.5% 1.0% 0.5% 0.5%
Note.8 2500ms, 50ms at full load Note.5 90 ~ 264VAC
230VAC / 115VAC ; B type 2500ms, 200ms at 95% load
47 ~ 63Hz PF 0.95/230VAC 93.5% PF 0.98/115VAC at full load and rated output voltage 93.5% 93.5% PF 0.9 at 60 ~ 100% load 93.5% 93.5% 93.5% 93.5% 1.2A / 115VAC 0.55A / 230VAC COLD START 75A/230VAC <0.75mA / 240VAC 95 ~ 106% Protection type : Constant current limiting, recovers automatically after fault condition is removed Constant current limiting, recovers automatically after fault condition is removed 47 ~ 53V 34 ~ 38V 28 ~ 34V 41 ~ 46V 54 ~ 60V 23 ~ 27V Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery 100 10 (RTH2) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down -40 ~ +60 -40 ~ +80 0.03%/ @ full load ; +70 , 10 ~ 95% RH (0 ~ 50 ) @ 60% load (Refer to derating curve) 20 ~ 95% RH non-condensing
59 ~ 65V
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS Note.7 EN61347-1, EN61347-2-13 independent IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMI CONDUCTION & RADIATION Compliance to EN55015, EN55022 (CISPR22) Class B Compliance to EN61000-3-2 Class C ( 60% load) ; EN61000-3-3 HARMONIC CURRENT EMS IMMUNITY MTBF OTHERS DIMENSION PACKING
NOTE
Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 192.2Khrs min. MIL-HDBK-217F (25 ) 220*68*38.8mm (L*W*H) 1.12Kg; 12pcs/14.4Kg/0.76CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 62.5% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement.
100W Single Output Switching Power Supply
Mechanical Specification
Blank:(HLG-100)
HLG-100
Case No.994A
series
Unit:mm
220 12 9.6 300 20
34.2 9.4
196
FG (Green/Yellow) AC/L(Brown) AC/N(Blue)
SJTW 18AWG(0.75mm ) 3C
9.4
2
68
300 20 SJTW 14AWG(1.5mm ) 2C 4.2 4PL
2
-V(Black) +V(Red)
IP67 rated. Cable for I/O connection.
A Type:(HLG-100-_A)
220 12 9.6 300 20
34.2 9.4
196
FG (Green/Yellow) AC/L(Brown) AC/N(Blue)
SJTW 18AWG(0.75mm ) 3C
9.4
2
68
Vo Io ADJ. ADJ.
300 20 SJTW 14AWG(1.5mm ) 2C 4.2 4PL
2
-V(Black) +V(Red)
IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.)
File Name:HLG-100-SPEC 2010-09-29
38.8
38.8
100W Single Output Switching Power Supply
B Type:(HLG-100-_B)
220 12 9.6
9.4
HLG-100
series
196 300 20 SJTW 18AWG(0.75mm ) 2C
68
2
FG (Green/Yellow) AC/L(Brown) AC/N(Blue)
300 20
34.2
ADJ1(Blue) ADJ2(White) -V(Black) +V(Red)
SJTW 18AWG(0.75mm ) 3C
9.4
2
SJTW 14AWG(1.5mm ) 2C 4.2 4PL
2
IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistor or 1 ~ 10Vdc or 10V PWM signal between ADJ1 and ADJ2. Reference resistance value for output current adjustment (Typical) Resistance value Percentage of rated current 10K 10% 20K 20% 30K 30% 40K 40% 50K 50% 60K 60% 70K 70% 80K 80% 90K 90% 100K 100% OPEN 102%~108%
1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Percentage of rated current 1V 10% 2V 20% 3V 30% 4V 40% 5V 50% 6V 60% 7V 70% 8V 80% 9V 90% 10V 100% OPEN 102%~108%
10V PWM signal for output current adjustment (Typical) Duty value Percentage of rated current 10% 10% 20% 20% 30% 30% 40% 40% 50% 50% 60% 60% 70% 70% 80% 80% 90% 90% 100% 100% OPEN 102%~108%
Block Diagram
Fosc : 100KHz
EMI FILTER & RECTIFIERS PFC CIRCUIT POWER SWITCHING RECTIFIERS & FILTER O.L.P. FG O.L.P. O.T.P. DETECTION CIRCUIT O.V.P. +V -V ADJ1 ADJ2 (B Type)
I/P
PFC CONTROL
PWM & PFC CONTROL
Derating Curve
100
Static Characteristics
fosc : 100KHz
100 90
80
80 70
60
LOAD (%)
40
LOAD (%)
60 50 40
20
-40
-25
-10
0
15
30
50
60
70
(HORIZONTAL)
90
100
125
135
145
155 165
175
180
200
230
264
AMBIENT TEMPERATURE ( )
INPUT VOLTAGE (V) 60Hz
File Name:HLG-100-SPEC 2010-09-29
38.8
100W Single Output Switching Power Supply
Power Factor Characteristic
Power factor will be higher than 0.9 when output loading is 60% or higher.
HLG-100
series
Constant Current Mode
1.02 1 0.98 0.96 0.94 0.92 0.9 0.88 0.86 0.84 60% 70% 80%
LOAD
PF
230VAC 110VAC
90%
100%
EFFICIENCY vs LOAD (48V Model)
HLG-100 series possess superior working efficiency that up to 93.5% can be reached in field applications.
97 95 93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
EFFICIENCY (%)
230VAC 110VAC
LOAD
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).
100
Vo(%)
(A) Constant Voltage area
(B) Constant Current area
50
50
100
Io (%)
Typical LED power supply I-V curve
File Name:HLG-100-SPEC 2010-09-29
100W Single Output Switching Power Supply
HLG-100
series
Direct driving : Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of forward voltage (V F ) of the LED strip. The total forward voltage of series connecting LEDs is suggested for 60%~95% of power supply rated output voltage due to concern of the best PF value and efficiency.
AC source
I/P
HLG-100
O/P
With LED driver Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value. In this drive mode, several design issues need to be considered: 1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum. 2.Input capacitor (Cin) of LED driver circuit should use 47uF ~ 100uF(typ.) of rating depends on the operating frequency of the LED driver. The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa. 3.Do not use B type with LED driver.
~ ~
AC source
I/P
HLG-100
O/P
R Cin L Cout VF
IC Circuit
DIMMING OPERATION(for B-type only)
Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF :
N FG L Relay Switch Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal
Green/ Yellow Brown Blue
AC/L AC/N
HLG-100 B Type
ADJ1 ADJ2 V(-) V(+)
Blue(+) White(-) Black Red
LED Lighting
Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistor or 1~10Vdc or 10V PWM signal between ADJ1 and ADJ2. 2.The LED lighting fixture can be turned ON/OFF by the switch.
~ ~
File Name:HLG-100-SPEC 2010-09-29
100W Single Output Switching Power Supply
EMI DEBUG SUGGESTION
HLG-100
Chassis of LED Lamp
series
C
LED CC driver
~ ~
AC source FG
I/P
HLG-100
O/P
CC IC
B
A
D
A
A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation. B. Chassis of LED lamp and chassis of HLG-100 or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction and radiation emission. C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation. D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the CC driver.
WATERPROOF CONNECTION
Waterproof connector Waterproof connector can be assembled on the output cable of HLG-100 to operate in dry/wet/damp or outdoor environment.
AC source
HLG-100
I/P O/P
Size
Pin Configuration (Female)
Size
Pin Configuration (Female)
M12
Order No. Suitable Current
4-PIN 5A/PIN M12-04 10A max.
5-PIN 5A/PIN M12-05 10A max.
M15
Order No. Suitable Current
2-PIN 12A/PIN M15-02 12A max.
LED Lamp
Cable Joiner
66 26
20
25
Suitable for 14AWG~22AWG
Up to four wires can be connected through this cable joiner by soldering or clamping by tools.
LED Lamp
HLG-100
O/P Wires
File Name:HLG-100-SPEC 2010-09-29

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